Coiled Metal Products in Closed Railcars

Securing coiled steel and aluminum in boxcars requires methods that meet rigorous rail industry standards. Cordstrap, in collaboration with the AAR, is advancing a modern alternative to traditional 4″ web assemblies designed to deliver safer, more efficient performance for coil shippers.

Sign up for immediate field trials today using our Grade 7 and Grade 8 non-metallic strapping; a one-way, high-tension solution proven to enhance load stability and reduce risk in closed car applications.

Coiled metal products secured in closed railcars using Cordstrap AAR-approved non-metallic strapping

 

Why Use Non-Metallic vs Webbing Straps?

Traditional web assemblies have long been used to secure metal coils in boxcars, but they come with limitations. Cordstrap’s non-metallic solutions provide the same securement integrity while improving safety, efficiency, and ease of use.

Top view of a boxcar loaded with metal coils secured using Cordlash 200 and AAR rubber matting
Top view showing metal coils secured inside a boxcar.

Cordlash Non-Metallic Systems Deliver:

  1. 1
    Lower overall cost: one-way systems eliminate the need for hardware recovery or reuse.
  2. 2
    Reduced risk: removes potential failure from fatigued or overstressed ratchet components.
  3. 3
    Higher tension consistency: maintains load stability through vibration, shock, and impact.
  4. 4
    Faster, safer handling: lightweight materials improve ergonomics and reduce installation time.
  5. 5
    Greater operational efficiency: ideal for one-way and non-return rail shipments.

Backed by years of proven performance in both open-top and closed car applications, Cordstrap’s Type 1A non-metallic strapping offers a modern, sustainable alternative that aligns with AAR securement standards.

Sign Up for Immediate Field Trials

Field Trial Registration

Join Cordstrap’s closed car field testing program with Class I railroads and the AAR.

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Load Securement Products for Metal Coils in Boxcars

Grade 7 and Grade 8 non-metallic strapping securing coils in a closed railcar

Non-Metallic Strapping

Cordlash 200 & Cordlash 750

AAR-verified systems for safer, lighter closed car coil securement.

  • Delivers web-assembly integrity at lower weight
  • One-way design removes hardware-reuse risk
  • Higher, consistent tension via battery tensioners
AAR collaboration Grade 7 & 8 Field trials open
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AAR rubber friction mats securing metal coils in a boxcar

Friction Mats

AAR Rubber Friction Mats (3 mm & 6 mm)

Increase pallet friction and reduce movement; protect floors and pallets.

  • Certified under AAR Open-Top Loading Rules
  • 3 mm for general; 6 mm for heavy coils
  • Durable, reusable, and recyclable
AAR Approved 3 mm 6 mm
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Edge and corner protection components for coil securing

Edge Protection

Edge & Corner Protection

Reduce abrasion and coil deformation

  • CEP2, CEP16, edgeboards, and Flexboards
  • Reduces abrasion & tension loss on sharp edges
  • Fits varied diameters and pallet layouts
CEP2CEP16Flexboards
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Frequently Asked Questions

  1. 1 What is the goal of the current field trials?

    The field trials are designed to evaluate non-metallic strapping as a modern, safe, and efficient alternative for securing coiled metal products in boxcars. Working alongside Class I railroads and the AAR, Cordstrap aims to validate performance in real world rail service environments.

  2. 2 Why use AAR approved rubber friction mats?

    Friction mats increase grip between coil skids and flooring, helping prevent load movement during rail transit. The use of AAR approved mats in appropriate thicknesses improves safety, reduces impact stress, and helps protect flooring and coil packaging.

  3. 3 How does non-metallic strapping improve worker safety?

    Cordlash systems eliminate the need for heavy ratchet hardware and reduce sharp-edge hazards. Lightweight, flexible materials improve ergonomics, minimize hand injuries, and allow faster, safer installation.

  4. 4 Why are boxcars used for steel and aluminum coils?

    Boxcars offer protection from scratches and movement unlike coil cars, making them ideal for coated, galvanized, or finished coils that are more sensitive to surface damage. Modern securement methods make boxcars a safe, efficient option for high-value coil movements.

  5. 5 What happens if coil sizes vary within a shipment?

    Coil height, diameter, and weight may differ from car to car. Non-metallic systems offer flexibility to adjust strap placement and maintain consistent restraint without redesigning hardware layouts, helping reduce loading time for varied coil sets.

  6. 6 Are anti-slip mats always required?

    While not mandatory in every scenario, anti-slip mats are strongly recommended for most closed car coil shipments. They help maintain static friction, limit load movement, and extend pallet life, particularly in high-vibration service.

  7. 7 What types of edge protection should be used?

    AAR-recognized components such as CEP 2, CEP 16, and Flexboards protect straps at coil contact points, preventing abrasion and tension loss. Proper edge protection ensures long-term strap integrity and consistent load performance.

  8. 8 What are doorway protection straps and when are they used?

    Doorway protection (such as AAR 121 composite strapping) helps prevent coils or pallets from shifting toward doors during transit or unloading. It’s typically used when load geometry or receiver conditions present safety risks when opening boxcar doors.

  9. 9 How do non-metallic systems affect operational efficiency?

    One-way non-metallic systems eliminate hardware return, inspection, and reuse; simplifying logistics. They also enable faster load preparation and release, improving overall throughput at rail terminals.

  10. 10 How can shippers participate in the field trial program?

    Interested shippers can sign up through Cordstrap’s Field Trial Request Form. Participants receive guided onboarding, equipment setup, and data collection support to help validate and expand AAR-approved closed-car coil securement methods.

Coiled metal products secured in a closed railcar with AAR-approved Cordstrap non-metallic strapping
Steel coils secured in closed railcars with AAR-approved non-metallic strapping.

For expert advice on cargo securing solutions contact us now

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